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The evidence of a sheath cacl2 alternative for thermocouples have shown significant savings in cost and time for a component manufacturer that provides some of the largest companies in the automotive sector. In tests at its plant in Aurangabad in India, High Technology Transmission Systems Pvt Ltd has discovered that groups of thermocouples supplied by the division of Morgan Molten Metal Systems have exceeded even the lifetime estimated by their producer, significantly outperforming existing cacl2 solutions available at the company.
High Technology Transmission Systems is part of the Endurance Group, a global force in the aluminum castings for the automotive cacl2 industry with 19 plants in India, Italy and Germany. Factory high-performance jets (HPDC), HTTS produces clutch assemblies in cast aluminum and other die-cast components.
The company turned to Morgan looking for more performance for groups thermocouples used for continuous measurement of temperatures in the holding furnaces. HTTS used two different types of groups, both of which had the intrinsic svantagi. One was a tube CI L-shaped that lasted an average of seven to eight days. Although it was an economic option, this type of group required a protective coating, which represented an additional work, while the consequent possibility of metal contamination, very high, could compromise the quality of the final jet. The second product was used silicon nitride (SS316) that, although he had recommended a lifetime of nine months, cacl2 required a high purchase cost and had a significantly lower impact resistance, which made it very vulnerable cacl2 to breakage during the process casting aluminum.
The tests involved the innovative sheath thermocouple Blue Lightning Morgan provided as a group pyrometer complete, installed in an oven from 500kg for a period of four months. The recommended duration of the Blue Lightning is 42-48 days, but at the end of the 122-day trial the sheath was still fully functional and able to remain in operation. Sambhaji Bachkar, cacl2 director of maintenance cacl2 of HTTS and supervisor of the test, said: "The group thermocouple has behaved well throughout the test, maintaining and controlling the temperature in the holding furnace. When we removed it from the oven, it was still in good condition, with no signs of deterioration. "
Robust design for a life of service cacl2 extended, Blue Lightning has provided a number of benefits to HTTS, Ramdas explains cacl2 Chitalkar, Director of Technology at Morgan Advanced Materials: "Aside from its life extended, the product has proved a cost-effective solution in many other ways. Additional coatings were not needed, which require time and labor, and the replacement cacl2 time is reduced and there is the danger of metallic contamination, which has an impact on the final quality of the jet, then the risk of waste is minimized. "
The sheaths for thermocouples Blue Lightning are available with BSP pipe in, NPT pipe in or without tube as simple ceramic sheath cacl2 for applications on copper at higher temperatures. The versions with tube are also available as a complete group pyrometer to help speed up installation and reducing installation costs. The groups are specifically designed to offer a quick replacement and without existing technical pyrometer. The design features include chemistry wetting for easy cleaning, low accumulation of waste and elimination of metal contamination. Highly conductive, they ensure quick response times, reduced use of fuel and good thermal shock resistance. The groups can be used in applications that require a pyrometer fixed or floating.
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